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Hyway Premium Titanikel Plated Cylinder Kit + Top End Rebuild Compatible with Stihl TS400

Hyway Stihl TS400 Top end overhaul kit
 
Our Price: $124.99
Fathers Day Sale: $99.95
Part #: H30402-DNS

Important:

Warranty for a New Cylinder Kit.pdf


Proposition 65 Warnings:

www.p65warnings.ca.gov



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Description
 

Hyway Premium Titanikel-Plated Cylinder Kit (49 mm) for Stihl TS400 Cut-Off Saw

Rebuild your legendary Stihl TS400 with the toughest, longest-lasting aftermarket cylinder available — the Hyway Titanikel-Plated 49 mm Kit. A true drop-in replacement for OEM part 4223 020 1200, this premium kit restores full power while dramatically outlasting the original Nikasil bore — even in the harshest concrete, brick, and asphalt cutting conditions.

Crafted with Hyway’s exclusive Titanikel plating, this cylinder delivers superior wear resistance, outstanding heat dissipation, and proven scoring protection — the professional concrete cutter’s choice for maximum uptime on the job site.

Key Features:

  • Premium Hyway Titanikel-plated cylinder with 49 mm bore
  • Replaces OEM part number 4223 020 1200
  • Direct bolt-on fit for Stihl TS400 (all years & versions)
  • Precision Fit: Engineered to exact OEM specifications for seamless installation
  • Durable Construction: Built to survive the extreme dust and heat of cut-off work
  • Complete Kit: Includes cylinder, piston, rings, wrist pin, circlips
  • Enhanced Performance: Runs cooler and lasts significantly longer than stock Nikasil

Also Included in This Kit:

  • Needle cage bearing (9512-003-2340)
  • Fuel filter (0000-350-3500)
  • NGK BPMR7A spark plug (1110-400-7005)
  • Cylinder base gasket (4223-029-2301)
  • Muffler gasket (1125-149-0601)

What is Titanikel Plating?

Titanikel plating is a sophisticated technology developed by Hyway, involving a blend of titanium and nickel applied through a high-temperature steam plating process. This method uses temperatures of 900 to 1000 degrees Celsius to create a robust, wear-resistant surface perfect for engine components.

Titanikel Plating Process:

The process starts with multi-composite electroplating, coating the cylinder with a titanium-nickel composite. After plating, the surface is polished with diamond tools to achieve an exceptionally smooth finish due to titanium's high strength.

Benefits of Titanikel Plating:

  • High Temperature Resistance: Can handle extreme temperatures, ensuring the cylinder remains intact under heavy use
  • Durability: The titanium-nickel combination enhances wear resistance, significantly extending cylinder life
  • Chemical Resistance: Titanium's natural resistance protects against environmental factors
  • Smooth Operation: Ultra-smooth finish reduces friction, improving efficiency and reducing wear on other components
  • Optimal Strength-to-Weight Ratio: Balances high strength and low weight, crucial for chainsaw performance

Compatibility:

Stihl Models:

  • Stihl TS400 (all versions)

Note: Professional installation is recommended. Verify compatibility with your specific Stihl model before purchasing.

Keep your TS400 slicing through concrete like the day it was new — with the Hyway Titanikel 49 mm Cylinder Kit (now with extra service parts) at an unbeatable value from HL SUPPLY!

Fits models:
  • Stihl TS400

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Average Customer Review: Average Customer Review: 5 of 5 5 of 5 Total Reviews: 3 Write a review.

  0 of 0 people found the following review helpful:
 
5 of 5 August 10, 2022
Reviewer: Keith Weaver from Norwalk,, OH United States  


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  0 of 0 people found the following review helpful:
 
5 of 5 December 1, 2017
Reviewer: Anonymous Person from Akron, OH United States  
Delivery was prompt and pricing was great! We will be back to purchase from this company again!

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  0 of 0 people found the following review helpful:
 
5 of 5 Stihl overhaul kit May 28, 2016
Reviewer: Paul from United States  
The kit fit and works great. Very well made

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